EM1
Optical Incremental Encoder Module
US Digital's product line includes incremental and absolute optical encoders, inclinometers, PC interfaces, digital readouts, switching power supplies and flexible shaft couplings for motion control, automation and robotics.


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Contents:

Features
Description
Additional Documentation
Recommended Operating Conditions
Encoding Characteristics
Timing Diagram
Definitions
Compatibility
Ordering Information


Features:

  • Two channel quadrature output with index pulse
  • Resolution up to 2500 CPR (10,000 codes/rev)
  • Small size
  • -55°C to 125°C operating temperature
  • TTL compatible
  • Single 5V supply


    Additional Documentation:

  • Download the PDF version of this Data Sheet. (257K)
    Press Release (Released on December 6, 2001)
    Encoder Selection Chart
    Encoder FAQ

    Click photo to enlarge. (26K)


    Description:

    The EM1 is a three channel optical incremental encoder module. It is designed to detect linear or rotary position when used together with an encoder disk or linear strip. Each module consists of a lensed LED source and a monolithic detector IC enclosed in a small plastic package. This module uses phased array technology to provide superior performance and greater tolerances over traditional aperture mask type encoders.

    Each module provides digital quadrature and index channel outputs. They use a single supply +5V supply; +12 volt versions will also be available. The EM1 features internal single ended line drivers that swing from rail to rail while sourcing or sinking up to 8mA of current.

    The resolution of the modules and encoder disks and linear strips must match. They can easily be mounted by using 4-40 screws through the mounting holes.

    Agilent encoder disks are not compatible with the EM1. Only US Digital encoder disks are compatible with the EM1. The EM1 is designed to fit all of US Digital's current and future incremental encoders.

    The suggested mating connector is AMPMODU# 103977-4 or AMP# 640442-5. For open collector and higher voltage applications, add the PC3 device, or for differential cable driver outputs, add the PC4 device. Encoder disks, linear strips, quadrature decoder chips, counter chips, computer interface boards, mating connectors and mating cables are also available.

    US Digital warrants its products against defects and workmanship for two years. See complete warranty for details.


    Mechanical Specifications:


    Recommended Operating Conditions:

    Parameter Min. Max. Units Notes
    Temperature -55 125 °C
    Supply Voltage 4.5 7 Volts Ripple < than 100mV P-P
    Load Capacitance - 100 pF
    Count Frequency - 100 kHz rpm/60 x cycles/rev.


    Encoding Characteristics:
    Over recommended operating range.
    Values are for the maximum error over a full rotation.

    Parameter Symbol Min. Typ. Max. Units
    Cycle Error
    3 5.5 - °e
    Symmetry
    150 180 210 °e
    Quadrature
    60 90 120 °e
    Index Pulse Width Po 60 90 120 °e
    CH. I rise after CH. B or CH. A fall t1 10 100 250 ns
    CH. I fall after CH. B or CH. A rise t2 70 150 300 ns
    Storage Temperature and Operating
    -55 - 125 °C
    Supply Voltage Vcc -0.5 - 16 Volts
    Output Voltage Vcc -0.5 - - Volts
    Output Low (at 8mA current, sink)
    - - 0.4 Volts
    Output High (at 8mA current, sink)
    2.0 - - Volts


    Timing Diagram:

    Shaft Rotation for Shaft Encoders:

  • View the encoder so the shaft/bushing side is facing up.
       H1: A leads B in a clockwise rotation; B leads A in a counterclockwise rotation.
       H3, H5D, H5S, HD25, S1, S2, S5D, S5S and SP-16: B leads A in a clockwise rotation; A leads B in a counterclockwise rotation.

    Shaft Rotation for Kit Encoders:

  • View the encoder so the cover side is facing up.
       E3, E5D, E5M, E5S and E6M: A leads B in a clockwise; B leads A in a counterclockwise rotation.
       E2: B leads A in a clockwise rotation; A leads B in a counterclockwise rotation.


    Definitions:

    CPR (N): The number of Cycles Per Revolution.
    Cycle error: The difference between the actual shaft position and the position indicated by the encoder cycle count. An indication of cycle uniformity. The difference between an observed shaft angle which gives rise to one electrical cycle, and the nominal angular increment of 1/N of a revolution.
    Index (CH I.): The index output goes high once per revolution, coincident with the low states of channels A and B, nominally 1/4 of one cycle (90°e).
    One Shaft Rotation: 360 mechanical degrees, N cycles.
    One Electrical Degree (°e): 1/360 of one cycle.
    One Cycle (C): 360 electrical degrees (°e). Each cycle can be decoded into 1 or 4 codes, referred to as X1 or X4 resolution multiplication.
    Quadrature (Z): The phase lag or lead between channels A and B in electrical degrees, nominally 90°e.
    Symmetry: A measure of the relationship between (X) and (Y) in electrical degrees, nominally 180°e.
    Position error: See Cycle error.


    Compatibility:

    Our new encoder module uses a single track with multiple windows to detect index.

    At first glance, it may appear that using multiple windows to detect a single ¼ cycle index may not be as accurate as a single window detection method. In reality, this new method yields a stronger signal, excellent positional accuracy, and insures a single index pulse per revolution.

    Here's how it works: the index pattern consists of I and I-not photodiodes (sensors). There are two to five times as many I-not sensors as I sensors. Except for the index pattern area, the index track of the disk is transparent allowing light to expose all of the index sensors. Because there are more I-not sensors, the differential index amplifier detects not-index. When the index pattern of the disk exactly lines up with matching detector sensors, only the I sensors receive light. All of the I-not sensors are blocked. The detection pattern is a complex sequence. The number of bits is proportional to the resolution. For example: a 1-inch disk with 1024 CPR uses a 32-bit index sequence. The sequence is arranged so that even through the transition into and out of the correct index phase, only the exact index alignment can bias the index detector into the asserted state. The sequence has similarities to a combination lock. Only the exact code in the correct sequence will work. Nothing else comes close.

    This new method yields plenty of index signal and phase accuracy for even the highest resolution modules. These modules are designed to be closely compatible with Agilent encoder modules. The EM1 modules and disks have the following differences.

  • They provide more line driver current (both sourcing and sinking).
  • They consume less power than Agilent index versions.
  • Standard versions have a wider temperature range.
  • They use 1 track instead of 2 to generate the index channel.
  • All versions have index (not an option).
  • Additional resolutions are available and more are planned.
  • Linear versions (not just rotary versions) will also be available with index.
  • Special resolution modules can be provided with a reasonable lead time.
  • The connector pins are .300” rather than .350” long.
  • The wire loops have been recessed into the housing.
  • Standard versions have an internal 0.1mf bypass capacitor.

    Why does US Digital use one track rather than two to generate the index channel? A single “combination-lock” type index track provides a stronger internal index signal at higher resolutions and requires less LED current. This enables US Digital to provide the index channel even at the highest resolutions. Can I use Agilent encoder disks with US Digital modules? If you do not use the index channel, the non-index Agilent compatible disks will work just as well. US Digital will continue to manufacture both versions with no cost difference.

    What resolutions are planned for the EM1 module? The resolution is set by a single mask when fabricating the monolithic detector chip. New resolutions are in process and will be added to our datasheets as they become available. Check this page for the most current list of available resolutions. We encourage you to inquire about any resolutions we do not already stock, that may be beneficial to you.


    New resolutions will be released weekly. Please check back for availability.

    Ordering Information:

    Part #:
    EM1 - (Type) - (Resolution)

    Type:
    0 = Linear.
    1 = 1" Disk.

    Resolution:
    Linear (CPI)
    120
    125
    127
    200
    250

    1" Disk (CPR)
    32

    Price:
    $28.00 / 1
    $25.00 / 10
    $23.00 / 50
    $21.50 / 100
    $20.50 / 500
    $20.00 / 1K

    Ordering Notes:

  • Orders are typically shipped on the same or next business day.
  • Purchase orders may be scheduled out over a 12 month period to receive a higher quantity discounted price. Contact the Sales department for details.

  • Fax Order Form
  • Warranty Information
  • Payment & Shipping Information


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